
Motion Control
Motion Control Overview
Application-Oriented Motion Control Platforms to Fulfill a Variety of Control
Requirements
Looking back over decades of PC-based motion control, ASIC-based & distributed control topologies through proprietary bus are quite common. However, the new emerging market
for machine control comes with multiple-axis dependency, synchronization, and improved response times. These factors drive the paradigm shift from ASIC-based to SoftMotion-
based and have more flexibility in design through suitable trajectories aligned with machines to meet the faster throughput, high performance and precision, and real-time Ethernet to
give system integrators and machine builders help find the suitable solutions and reduce costs. Combining SoftMotion-based & Ethernet, this paradigm shift helps improve flexible
trajectories, wiring-saving, and faster response times compared with past centralized topologies and reduce system implementation complexity.
Moreover, each quadrant of technology in the following diagram could be integrated into PC-based barebones to provide application-ready motion control platforms with off-the-shelf
utilities and bountiful libraries for vertical market applications. For example, Advantech’s PEC-3240 is a dispensing-oriented controller for the electronic industries.
Application-ready Motion Control Platform Related Technology Chart
ASIC-based Motion Control
Since the 1990’s, Advantech has been developing several motion control boards with
ASIC-based technology. Based on the ASIC kernel, the boards are digital signal type and
connected with servo drives and motors to build a system. The pulse train speed and
resolution will determine the control precision and response. Advantech’s motion control
team implemented application-ready libraries to fulfill the different machines in industry.
The ASIC-based series boards are for GMC (General Motion Control) purposes to provide
faster time-to-market with robust and cost-effective market adopters.
Distributed Motion Control
As industrial Ethernet technology moves forward to increase response times and accurate
time-deterministic precision, using real-time Ethernet is the future trend and benefits many
machine builders with open standards. Distributed motion control can significantly reduce
wiring efforts and cost in significant ways. In the past, fieldbus control was proprietary
and had lower response times. Machine builders only have limited options in the market.
However, open standard real-time Ethernet is the next generation. This technology will be
also applied to a variety of Advantech platforms to offer application-ready motion control
platforms with real-time Ethernet technology.
SoftMotion-based Motion Control
In order to meet increasingly demands for complexity of trajectories, such as Gantry
control & synchronization, and voltage signals for speed/torque control, Advantech’s
motion control team developed SoftMotion-based motion controllers and provides
application-oriented & customization services. The SoftMotion technology is a control
kernel executed by software which can run in DSP-based, RISC-based and X86-based
CPUs with real-time extension. This technology gives flexibility in system implementation
and the possibility to integrate third party real-time I/O control boards.
Features and Benefits of Common Motion APIs
Most machine builders and system integrators face library integration headaches from
different vendors and different boards. Moreover, re-programming applications are
necessary when the motion control boards are changed or upgraded. Advantech’s motion
control team delivered the common motion API concept and developed the common
motion library to reduce time-consuming on this task and give faster time-to-market
if any upgrading request exists. The common motion API concept is applied to all of
Advantech’s motion controllers.
Application-Ready Motion Control Platform
In any vertical specific application, machine builders and system integrators are looking
for application-ready control platforms. The main reasons for this consideration are system
integrity and system stability. Compared with plug-in motion controllers plus industrial
PCs, the application-ready motion control platform provides a well-designed system with
validation to guarantee stability. Furthermore, this concept can bring higher add-on value
to system integrators and machine builders.
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