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Data Acquisition Boards
Data Acquisition and Control
Tutorial & Software
The layout of a typical PC-based data acquisition system
PC-based Data Acquisition (DAQ)
System Overview
Because industrial PC I/O interface products have become increasingly reliable, accurate,
and affordable in the last few years, PC-based data acquisition and control systems are
nowadays widely used in industrial and laboratory applications such as monitoring,
control, data acquisition and automated testing.
It requires know-how of electrical and computer engineering to select and build a data
acquisition (DAQ) and control system that actually does what you want. This tutorial
gives a brief introduction to what data acquisition and control systems do and how to
configure them. Here, we cover:
Transducers and Actuators
Signal Conditioning
Data Acquisition and Control Hardware
Getting Started
Transducers and Actuators
A transducer converts temperature, pressure, level, length, position, etc. into voltage,
current, frequency, pulses or other signals.
Thermocouples, thermistors and resistance temperature detectors (RTDs) are common
transducers for temperature measurements. Other types of transducers include flow
sensors, pressure sensors, strain gauges, load cells and LVDTs, which measure flow
rate, pressure variances, force or displacement.
An actuator is a device that activates process control equipment by using pneumatic,
hydraulic or electrical power. For example, a valve actuator can open and close a valve
to control fluid rates.
Signal Conditioning
Signal conditioning circuits improve the quality of signals generated by transducers before
they are converted into digital signals by the PC's data-acquisition hardware. Examples
of signal conditioning are signal scaling, amplification, linearization, cold-junction
compensation, filtering, attenuation, excitation, common-mode rejection, and so on.
One of the most common signal conditioning functions is amplification. For maximum
resolution, the voltage range of the input signals should be approximately equal to the
maximum input range of the A/D converter. Amplification expands the range of the
transducer signals so that they match the input range of the A/D converter. For example,
a x10 amplifier maps transducer signals that range from 0 to 1 V into the range 0 to 10
V before they go into the A/D converter.
Using digital I/O and SSRs to open and close a valve
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