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System Description:
When trucks arrive at the warehouse, all information is updated through the RFID reader, which can also notify the management o ce in
real-time. Then management o ce can then get the materials request and send it to the UNO unit in the crane car. From the FPM-2150
monitor, the operator will nd the exact location of the materials through the two ADAM-4052 modules; one for the X-axis and the other
for the Y-axis. Operators can easily execute the pick & place tasks with this e cient, fast-delivery system.
Conclusion:
Crane operation is a rugged and high-vibration machinery process, which makes the UNO-2170 the perfect anti-vibration control
mechanism to be installed in the crane. Its compact size is the perfect t for limited space and its fanless design provides reliable
operation. Additionally, FPM-2150 is a lightweight monitor and can easily be installed in the crane. Combining the FPM-2150 and
UNO-2170, provided the perfect solution to upgrade the crane control system. Furthermore, because the monitor and the computing
system are separate, future maintenance on the units can be completed much easier.
It usually took about 20 minutes to get the materials from the warehouse to truck after the truck arrives at the warehouse. After installing
this new system, the process is shortened to 10 minutes. Also, it used to require alot of employees to be on the warehouse oor to help
manage the material movement. The new semi-automated system reduces labor costs as well reducing risks to the on-site employees.
System Diagram
Warehouse Crane Control System in the Metal Industry
Facility Management
Kaohsiung, Taiwan
Project Introduction:
A customer was using manual crane operation to move the steel inventory in their
warehouse, which required additional employees on the oor to communicate with the
crane operator. This was causing a lot of problems, including; shipment delays, ine ciency,
and increased safety risks. By incorporating Advantech’s UNO-2170, FPM-2150, and
ADAM-4052 modules, the system was upgraded to a semi-automated system with reliable
operation, improved e ciency, and reduced risks to employees.
System Requirements:
The customer was using an out-of-date method for inventory control in their warehouse. First, the sta would get the shipment notice
from sales, and then inform the crane operator which products to get from the warehouse via wireless intercom. It usually took a lot of
time for this series of communications, and many employees were needed on the warehouse oor to help direct the crane operator, all of
whom were at safety risk. The customer wanted to improve the e ciency of the crane control system and increase the workers’ safety.
Project Implementation:
UNO-2170:
Celeron M 1GHz Universal Network Controller
with PC/104 Extension
FPM-2150:
Industrial 15” Flat Panel Monitor
with Direct-VGA Port
ADAM-4052:
8-channel Isolated Digital Input Module
(54 Seiten)
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